Introduction
Concrete is strong in compression and weak in tension. Rebar fixes that. A 20 ft by 10 ft driveway slab at 4 inches thick, reinforced with #4 bars at 12 inches on center both ways, needs roughly 650 linear feet of steel. Miss the spacing calculation and you either over-order (money wasted) or under-order (a second trip to the supplier and a cold joint while you wait).
This tool handles the grid math. It counts bars in each direction based on your spacing, adds the lap splice allowance your code or spec requires, applies a waste factor for cuts, and multiplies through to weight and cost. The rebar weight per foot values come from standard ASTM A615 tables: #3 at 0.376 lb/ft, #4 at 0.668 lb/ft, #5 at 1.043 lb/ft, and so on up through #10 at 4.303 lb/ft.
The output is an estimate. It assumes a rectangular slab, uniform spacing, and the standard 20-foot mill length for counting bars needed. Field conditions will vary. Use the number as a planning figure, not a substitute for a bar list from your detailer.
How to Use the Rebar Calculator
Select your currency from the dropdown at the top if you want the cost estimate in something other than US dollars.
Enter the slab length and pick the unit: feet, inches, meters, centimeters, or millimeters.
Enter the slab width and its unit.
Enter the slab thickness and its unit. Thickness doesn’t affect bar count or length in this calculator, but it’s recorded for the breakdown.
Set the main rebar spacing — the distance between bars running in one direction. Choose inches, centimeters, millimeters, or feet.
Set the cross rebar spacing for the perpendicular direction.
Pick a bar size from #3 (3/8 inch) to #10 (1-1/4 inch).
Enter the price per unit length. Switch between per-foot and per-meter pricing with the dropdown.
Add a lap splice percentage if your bars will be overlapped. Ten percent is common for slab work where bars are spliced.
Set the waste factor. Ten percent is the default and covers cuts and offcuts.
Enter any accessories cost. Choose whether that number is a total, a per-square-foot rate, or a per-square-meter rate.
Hit Calculate. The Summary tab shows total rebar, bar counts, lengths, weight, and cost. The Detailed Breakdown tab shows every intermediate value.
How the Rebar Calculator Formula Works
The tool converts every dimension to feet internally, then works in feet and pounds before converting weight to kilograms at the end.
Formula: Main Bars = ceil(Slab Width (ft) ÷ Main Spacing (ft)) + 1
Formula: Cross Bars = ceil(Slab Length (ft) ÷ Cross Spacing (ft)) + 1
Formula: Main Bar Length = Slab Length (ft) × (1 + Lap Splice % ÷ 100)
Formula: Total Length = (Main Bars × Main Bar Length) + (Cross Bars × Cross Bar Length)
Formula: Total Length with Waste = Total Length × (1 + Waste % ÷ 100)
Formula: Weight (lbs) = Total Length with Waste × Rebar lb/ft
Formula: Rebar Cost = Total Length with Waste × Price per ft
Formula: Total Cost = Rebar Cost + Accessories Cost
The ceil function rounds up to the nearest whole bar. If your slab width is 10 feet and spacing is 12 inches (1 foot), you get ceil(10 ÷ 1) + 1 = 11 bars. The +1 accounts for the bar at the starting edge. The calculator enforces a minimum of 2 bars in each direction, which prevents nonsensical output on very small slabs.
Bar length starts as the slab dimension. The lap splice percentage inflates that length. A 20-foot slab with a 10% lap allowance gives each main bar a length of 22 feet. That’s conservative, it assumes every bar is spliced, which isn’t always the case but it keeps the estimate on the safe side.
Weight comes from the standard lb/ft figure for the selected bar size. The values match ASTM A615 nominal weights. If you’re working with metric bar designations (10M, 15M, etc.), use the closest imperial size.
Accessories can be entered three ways. A flat total adds straight to the cost. A per-square-foot rate multiplies by the slab area in square feet. A per-square-meter rate multiplies by the slab area converted to square meters.
Worked Example
Say you’re pouring a 24 ft by 14 ft garage slab. You’ll use #5 bars at 16 inches on center in both directions, with a 10% lap splice allowance and a 10% waste factor. Your supplier charges $1.05 per foot for #5 bar. You’re budgeting $180 for chairs and ties.
Step 1: Convert spacing to feet.
16 inches ÷ 12 = 1.333 ft.
Step 2: Count main bars (running along the length, spaced across the width).
ceil(14 ÷ 1.333) + 1 = ceil(10.5) + 1 = 11 + 1 = 12 bars.
Step 3: Count cross bars (running along the width, spaced across the length).
ceil(24 ÷ 1.333) + 1 = ceil(18.0) + 1 = 18 + 1 = 19 bars.
Step 4: Calculate bar lengths with lap splice.
Main bar length: 24 ft × 1.10 = 26.4 ft.
Cross bar length: 14 ft × 1.10 = 15.4 ft.
Step 5: Total rebar length before waste.
(12 × 26.4) + (19 × 15.4) = 316.8 + 292.6 = 609.4 ft.
Step 6: Add waste.
609.4 × 1.10 = 670.34 ft.
Step 7: Calculate weight.
#5 bar weighs 1.043 lb/ft. 670.34 × 1.043 = 699.16 lbs.
In kilograms: 699.16 × 0.453592 = 317.15 kg.
Step 8: Count standard 20-foot bars.
ceil(670.34 ÷ 20) = ceil(33.5) = 34 bars.
Step 9: Rebar cost.
670.34 × $1.05 = $703.86.
Step 10: Total cost with accessories.
$703.86 + $180 = $883.86.
The summary tab shows 670 ft of total rebar, 699 lbs, 34 standard bars, and $883.86 total cost. The breakdown tab shows every number, including the slab area (336 ft²) and the per-direction bar counts.